Corrugator Manufacturer
for Corrugated Board Production
Cangzhou BOSON Carton Machinery Co., Ltd. manufactures complete 3-ply, 5-ply and 7-ply corrugator lines — from mill roll stand to automatic stacker. Configure your line by working width (1400–2800 mm), production speed (80–300 m/min), flute combination and capacity, and ship it to your factory anywhere in the world.
1400–2800
mm working width
80–300
m/min design speed
3 / 5 / 7
ply configurations
37+
machine models
See It In Action
BOSON Corrugator Line In Operation
Watch a complete BOSON corrugated board production line running .
The Solution
Complete Corrugator Lines for Corrugated Board Production
As a corrugator manufacturer and corrugated board machinery supplier, BOSON builds complete corrugated cardboard production lines for manufacturers producing corrugated board for packaging applications worldwide. Depending on production requirements, the line can be configured for different working widths, production speeds, flute combinations and board structures.
Each complete corrugator line includes a hydraulic or electric mill roll stand, preheater, single facer (cassette/modular/stationary), glue system, bridge conveyor, double facer, slitter scorer, cut-off and automatic stacker — every corrugator machine running in sync to produce consistent-quality corrugated board.
Line Configurations
Corrugator Line Configurations
Click a configuration to explore the complete machine lineup for each line — every production stage with real photos and specifications.
3-Ply vs 5-Ply vs 7-Ply at a Glance
Compare the three corrugator line configurations side by side — strength, typical use and relative cost — to frame the right scale for your plant.
| Attribute | 3-Ply | 5-Ply | 7-Ply |
|---|---|---|---|
| Layer structure | 1 flute + 2 liners | 2 flutes + 3 liners | 3 flutes + 4 liners |
| Stacking strength | Standard | ≈ 2× single wall | Highest |
| Puncture resistance | Moderate | High | Very high |
| Typical use | Retail & e-commerce shipping | Industrial & bulk stacking | Heavy-duty & export freight |
| Relative cost | Lowest | Medium | Highest |
| Single facers needed | 1 | 2 | 3 |
Need help selecting the right configuration?
Talk to a Corrugator SpecialistFlute Profiles
Flute Profiles & Board Structure
The BS-MW10 single facer supports the flute combinations below. Flute selection determines board strength, cushioning and print surface quality.
A
Height
4.6–4.9 mm
Qty / 300mm
34 ± 2
C
Height
3.6–3.9 mm
Qty / 300mm
38 ± 2 / 40 ± 2
BC
Height
3.0–3.4 mm
Qty / 300mm
44 ± 2
B
Height
2.6–2.9 mm
Qty / 300mm
50 ± 2
E
Height
1.1–1.5 mm
Qty / 300mm
92 ± 2
E
Height
1.5–1.8 mm
Qty / 300mm
88 ± 2
F
Height
0.7–0.9 mm
Qty / 300mm
124 ± 4
G
Height
0.5–0.65 mm
Qty / 300mm
166 ± 6
N
Height
0.4–0.46 mm
Qty / 300mm
188 ± 10
Applications
Corrugated Board for Every Industry
A properly configured corrugator line produces board suitable for different packaging requirements, flute combinations and strength specifications.
Use Cases
New Factory, Expansion or Line Replacement
We configure the line to match your project stage — not a one-size-fits-all package. Whether you are building a greenfield plant, expanding capacity, or replacing aging equipment, the line scales to your needs.
New Factory (Greenfield)
A complete 3/5/7-ply line from mill roll stand to automatic stacker, sized for your target capacity with room to add a second single facer later as demand grows.
Production Expansion
Add a second single facer or step up to a wider working width (e.g. 2200→2500 mm) to raise throughput on an existing corrugator line without replacing the whole plant.
Line Replacement
Replace an aging single facer, double facer or slitter scorer to restore speed and board quality — modular and cassette designs let you upgrade key units without rebuilding the full line.
Automation Upgrade
Retrofit an auto paper splicer, NC thin-blade slitter scorer and automatic stacker to cut paper waste, reduce changeover time and lower operator workload.
Buyer Guide
What to Consider When Selecting a Corrugator Line
The right configuration depends on your end product, order volume and plant conditions. These are the key decisions that affect output, waste and running cost.
Working Width
Sets the maximum sheet size and directly affects capacity. BOSON: 1400–2800 mm.
Production Speed
Match speed (80–300 m/min) to real order volume — overspending on speed wastes capital.
Ply Configuration
3-ply for general packaging, 5-ply for industrial, 7-ply for heavy-duty and export.
Flute Capability
A/B/C/E/BC flutes — choose by strength, cushioning and print-surface needs.
Automation Level
Auto splicer, NC slitter scorer and auto stacker reduce waste and labour vs manual setup.
Paper Waste
Thin-blade slitter scorer and auto tension corrector keep cuts true and trim low.
Energy Source
Steam, electric or liquid-gas heating options to match your utilities.
Maintenance
Cassette single facer changes flute rollers in ~10 minutes, cutting downtime.
Service & Support
Installation, Commissioning, Spare Parts & After-Sales
A corrugator line is a long-term investment. We support it across the full lifecycle — from first installation to ongoing parts and technical help, anywhere in the world.
On-site Installation & Commissioning
Our engineers travel to your plant to install, align and commission the line.
Operator Training
Hands-on operator training during commissioning so your team runs the line confidently.
Spare Parts Supply
Genuine wear parts — corrugating rolls, glue rollers, thin blades, scoring wheels — available long-term.
Lifetime Technical Support
Ongoing support by WhatsApp and video call for troubleshooting and optimisation.
Response times, warranty terms and on-site service guarantees are confirmed per contract and project.
Why BOSON
Why Choose BOSON as Your Corrugator Manufacturer?
15+ years of experience
Cangzhou BOSON Carton Machinery Co., Ltd. is a corrugator manufacturer building complete corrugator lines and corrugated board machinery for the global market.
Configured to your needs
Select working width (1400–2800 mm), speed, flute combination and board structure for your plant.
Global installations
Engineers travel to your plant for installation, commissioning and training — wherever you are.
Lifetime technical support
Genuine spare parts, support via WhatsApp / video call.
Manufacturer
Manufacturer Information
Company
Cangzhou BOSON Carton Machinery Co., Ltd.
Address
East Side, 104 National Road, Xiaoxing Development Zone, Lianzhen Town, Dongguang County, Cangzhou City, Hebei Province, China
Phone
0086-187 1370 2910Config Tool
Corrugator Line Configuration Wizard
Answer a few questions so we can recommend the right line configuration. Are you an established manufacturer or a new investor?
Request a Quote
Request a Corrugator Line Configuration & Quote
Frequently Asked Questions
FAQ — Corrugator Lines
What does a corrugator line produce?
A corrugator line produces corrugated board — a structure of fluted medium glued between liner sheets — used as the raw material for manufacturing corrugated boxes and packaging.
How do I choose a corrugator line for a new factory?
Start with the board type you need (3/5/7-ply), the required working width (1400–2800 mm), speed (80–300 m/min) and paper grades. We advise on the right configuration for your plant and investment budget.
What is the difference between a 3-ply and 5-ply corrugator line?
A 3-ply line produces board with one fluted layer between two liners, suited to general packaging. A 5-ply line produces board with two fluted layers between three liners, giving higher strength and stacking resistance for industrial applications.
What corrugator working width should I choose?
BOSON offers 1400, 1600, 1800, 2000, 2200, 2500 and 2800 mm. Width depends on the largest sheet size you produce and your plant throughput.
How fast can a corrugator line produce corrugated board?
Design speeds range from 80 m/min (BS-DW8) to 300 m/min (HM-30A). The actual speed depends on the single-facer configuration, board structure and paper grades.
What components are included in a complete corrugator line?
Mill roll stand, preheater, single facer, glue system, bridge conveyor, double facer, slitter scorer, cut-off, stacker and the glue station — plus a synchronized PLC control system.
Can you configure a corrugator line according to our production requirements?
Yes. We configure working width, speed, flute combination and board structure to your specific production requirements.
Do you provide installation and commissioning globally?
Yes. We send engineers to your plant for installation, commissioning, and operator training — wherever your factory is located.
Can I request a corrugator line quotation?
Yes. Submit a quote request via the form or contact Bill via WhatsApp to receive a detailed configuration and quotation.
How do I expand an existing corrugator line?
Expansion usually means adding a second single facer (to move from 3-ply to 5-ply) or increasing the working width. Modular and cassette single facers let you raise capacity without replacing the full line.
What spare parts should I keep on hand?
Wear parts such as corrugating rolls, glue rollers, thin slitting blades and scoring wheels are the most critical. We supply genuine parts long-term to keep the line running.
Do you supply individual corrugator machines or only complete lines?
Both. As a corrugator machine supplier we deliver single units — single facer, double facer, slitter scorer, cut-off or stacker — as well as complete corrugated board machinery packages for new plants.
Next Step
Request Technical Specifications & Quote
Tell us your production requirements to receive a complete corrugator line configuration and quote — covering the corrugated cardboard production line, corrugated board machinery and every corrugator machine suited to your plant.